|
A Brief Comparison of the Most Popular Harley Davidson Engines - Not To Be Considered A Definitive Guide
Complete Harley-Davidson motorcycles
were manufactured in Milwaukee, Wisconsin, from 1903 through 1972. From 1972
through the present Harley-Davidson engines have been built in Milwaukee, then
shipped to the York, Pennsylvania, plant where the balance of motorcycle
components are manufactured and where final assembly takes place. |
Model |
Knucklehead |
Panhead |
Shovelhead |
Evolution |
Twin Cam 88 |
| Years Produced | 1936 to 1947 | 1948 to 1965* | 1966 to 1985 | 1984 to 1999 | 1999 to Present* |
| Models Available | 1936
- 1952 ---61” OHV EL 1937 - 1942 ---80” UL 1937 - 1951 ---45” WL 1941 - 1947 ---74” FL 1942 - 1945 ---45” WLA Army, XA 750cc Army |
1948 ---------74” FL Pan 1949 - 1957 74” Hydra Glide 1952 ---------45” K 1954 ---------55” KH 1957 - 1971 55” XL Sportster 1958 - 1963 FL Duo Glide 1965 - 1970 FL Electra Glide |
1970
- 1971 - XR750 (1972-80 = Aluminum, 1981- ? engines only) 1971 - 1980 - FLH1200 1971 - 1972 - FX1200 Super Glide 1972 - 1976 - XLH, XLCH 1000cc 1972 --------- Sportster 1974 - 1980 - FXE 1200 1977 -----------FLHS 1977 - 1979 - XLT 1977 - 1978 - XLCR, FXS Low Rider 1978 ----------FLH80 1979 ----------FLH80 Classic, FXS 80, FXEF1200, Fat Bob 1980 ----------FXWG Wide Glide 1980 - 1982 - FLT Tour Glide, FLHS, XLS, FXEF80, FXB Sturgis 1981 - 1986 - FLT Classic 1982 - 1985 - XLS Roadster 1982 ----------XLHA, XLSA 1982 - 1983 -FXR, FXRS Super Glide II, FXSB Belt, FXRT Tour Glide (shovels) 1983 ----------FXDG Disc Glide 1983 - on-----FLHT, FLHTC |
1984
- FXST 1984 - FXRDG – only year 1986 - FXR – re-introduced, FLST Heritage Softail 1987 - FXLR Low Rider Custom 1988 - FXSTS Springer Softail 1990 - FLSTF Fat Boy 1991 - FXDB Dyna Glide Sturgis 1992 - FXDB Daytona Dyna Glide – only year 1992 - FXDC Super Glide Dyna Custom 1993 - FXDWG Dyna Wide Glide, FXDL Dyna Low Rider 1995 - FXSTSB Bad Boy, FLHR Road King |
In its first year, the Twin Cam 88 is on all the Touring and Dyna models, with the Softails following later. |
| Displacements | 1936 Series E Displacement 61 ci Bore 3 5/16 inch Stroke 3 1/2 inch 1941 Series F |
E Series Displacement 61 ci F Series Displacement 74 ci |
XLH & XLCH (Sportster) Displacement 55 ci In 72 the Super Sportster had 1000cc All other models had standard 74 ci powerplant untill the introduction of the 80 ci |
Displacement: 80 ci Bore: 3.498 inch Stroke: 4.250 inch
|
Displacement: 88 ci
1450cc Bore: 3.75 inch Stroke: 4.00 inch |
| Compression | Available in Low, Medium and High | Available in Low, Medium and High | Compression Ratio: 8.5:1 | Compression Ratio: 9.0:1 | |
| Head Design | Whereas the flat head engine had the intake and exhaust valves on opposite sides of the combustion chamber the valves in the knucklehead were moved to the top of the combustion chambers. | The panhead didnt change much from the knuckle in internals. But it came equipped with aluminum heads. | Larger aluminum version of the Sportster head, with the same hemispherical combustion chamber and valve angle | New aluminum heads designed to decrease oil leakage while utilizing side-squish combustion chambers and flat pistons | Aluminum permanent mold with 85cc bathtub combustion chamber |
| Cylinder Design | Cast Iron | Aluminum cylinders have a lip on top of the barrel that fits
into a recess on the head |
50% more fin area for better cooling. Constructed of aluminum high-pressure die cast with cast in Spiney-Lok cast iron liner. | ||
| Case Design | Introduced in 37 the recirculating dry sump oiling system. Later models included centrifugal bypass oil pump. | Revised crankcases and cylinders feed oil internally to the heads and return internally to the cases. In 1955 Harley modified the pans by installing a quieter more efficient lower end. In 65 they were the first HD's to have electric start. | Later introduction of rubber mounted engine | A new lower end designed for electronic ignition for better spark control to meet emissions, something the shovel couldn't do anymore. | Twin ge-rotor, dry sump, internal oiling imported from the Sportster. Now uses an O ring instead of paper gasket on the base to cylinder. Stronger crankcase mounts. Counterbalanced crank to reduce the classic vibration. |
| Fuel Delivery | Linkert carburetor on later models | M-74B 1 1/2-inch Linkert carburetor on 74 ci | Keihin carb, EFI was introduced in 95 | Carb or EFI | |
| Transmission | 61ci E models had separate 4sp trans constant mesh. Optional
three-speed and three-speed-with-reverse transmissions with sliding-gear
first on early models. All later Models were 4sp with optional side car
gearing. |
Both E and F series were available with either hand or foot shifted 4sp transmissions | Late introduction of 5sp trans on FLT model. | By 1991 all models featured the 5sp transmission | Within the transmission housing lies a new shift mechanism that delivers low-effort, clunkfree gear changes |
| Other | The knucklehead motor was the first of the overhead valve motors and succeeded the side-valve flathead (although the latter continued in production throughout the knucklehead era and beyond). | Basically the knucklehead lower end with a new top end with
hydaulic valve lifters and aluminum cylinder heads
FLH motors are fitted with Victory camshaft that has a higher lift |
To
this point the Evo was the most radical departure in engine design for HD
In 1992 belt drives were standard on all models. |
Twin cams with chain driven spring loaded tensioners Now the Twin Cam has surpassed the Evo in a departure from the design norm. Supposedly only 21 parts are common to the Evo, however, a press release states that fewer 18 parts are shared between the engines | |
| Spotter's Guide |
|
|
|
|
|
| Special Notes | * Main production models, does not include specialty models
such as WL etc.
The knuckle received it's nick name by the appearance of the heads which look similar to the top of a hand. |
*Panheads had the longest production run of any Harley motor
to date, lasting 17 years. The first Sportsters, introduced in 1957, were
panheads. See the notes on Shovelheads as to why the shovel was not
considered the longest production run.
Received it's nick name due to its valve covers look of an upside down cake pan. |
*There were two versions of the shovel: the generator or flatside shovel, and the cone motor shovel. The flatside shovel, was produced from 1966 to 1969. A generator was mounted ahead of the front cylinder, giving the motor a relatively flat look. Generator shovels are also referred to as "pan/shovels," because the the lower end is the same as a panhead. | *The Twin Cam is also referred to as the Fathead in some circles. | |
©1999 - 2010 HDhistory.com - The Little Shack That Could !